Design For Manufacturability Handbook, 2ed By James Bralla [PDF]
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This handbook also deals only with manufacturability concerns, withoutconsideration of other aspects of product design. These include appearance and beauty, customer esthetics, economical production, etc. These are poorlyunderstood and difficult to quantify, and the handbook merely tries to provide basic guidelines for this understanding.
To be most useful, this bookshould be used in conjunction with other design tool-boxes. It is a common tendency to develop a design and thengo to the manufacturing engineer to saythat the design is wrong. Such anapproach is not always appropriate. If the design process itself is sound, as many handbooks point out, a part design is only as good as thedesign engineer's skills and imagination. If the design process is flawed, then a manufacturingengineer will not be able to help the same part design engineer to suggest a manufacturability solution. In such cases, a thorough DFM analysis is the best way to provide a solution.
The most common method of determining manufacturability in the design process is to draw a schematic assembly-line organization and trace the product from one step to the next. This isa top-down approach. A DFM analysis can be a bottom-up approach. It is only by working at the basic product level that a well-designed and manufacturability-oriented part can be produced.
1 Chapter 1, “Know the Processes”,provides an introduction to the manufacturing processes, an overviewof the design process, and a discussion of the basic things for the designer to remember about each process.
A designer should be able to detect manufacturabilityconcerns at various levels. Suchdetection should include anawareness of how manufacturabilityis included in the design of eachpart. It is not always easy to detect thatalthough a manufacturingprocess is a major aspect of the product, design of the product has not been structured to provide a manufacturabilitysolution.
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